Hmm. 4 GB is a kind of well-known limit :-) Cygwin 1.5.x supports large files and recent versions of rsync on cygwin is configured with 64-bit support.
I suspect then gcc compiler I use for building rsync executables(v3.3.3).
According to notes at gcc web site, large file support comes with gcc 3.4.
I have recently upgraded my gcc to v3.4.1 and built rsync 2.6.5 again.
MD5: c64673f0259237bb4b6ed00b1bb2374e *rsync-265-with-gcc-341.zip
SHA1: 6f82b1d9346b4cd71f478b7b57a7e65a6ce8e9bb *rsync-265-with-gcc-341.zip
Give a try and let me know if it helps.
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